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Understanding The Function Of A Load Cell

January 24th, 2012 Leave a comment Go to comments

When engineers first graduate from the university, many of them do not have much work related experience. When the time comes to make logical decisions on designs, they will be it off good solid data. Much of this critical information is based on measurements. New engineers will need to understand the use of a load cell, so that they will be able to take good data.

The device will measure force in compression and tension. Compression is the force of crushing or squeezing an object. Tension is the force of pulling apart an object. The gauge output is the force and it’s units are in Foot Pounds or Newtons.

How the device measures these forces is inside the cell, there is a preset spring that has strain gauges stuck to it. When a force pushes or pulls on the device, the internal spring is put under stain. These numbers are preset already and so the actual force can be measured from the device.

The physical unit itself has a hardened steel shell usually made in high strength. There is either two bolts welded to each side of the case, or there is a tapped hole on both sides. The internal spring mechanism is made of a high strength steel. Inside the stain gauge is a typical normal metal foil based gauge. Welded on to the housing there should be a standard electrical connector attached to it.

There a many different ways the cell is used to measure data. In the field of engineering, this us frequently used to measure the strength of materials, max load force of designs, and other safety usages. This device is related to the scale, it acts very similar to measurement of weight.

When you are using the precision piece of measurement equipment like this, you need to understand the situation where you are going to use this. Many of these cells vary by speed, maximum force, and sensitivity of the device. There are several different versions of these systems that are designed specifically for each application you will use.

When you set up a cell to take a measurement, these factors must be understood to get the right data taken. If you select one of these that will take sensitive data with very low forces but you use a huge device, you will not reach the range it needs. Rather, what happens is the measurement was so low it gets mistaken for white noise inside the system. You want to be sure that you don’t have a cell that has a small range of force, but your measurement is too high for it. If that happens the data get lost or what is called maxed out.

If you are a new student that has graduated with not much real world experience, its wise to understand the use of a load cell. These are very common and used frequently by engineers to take a set of data. Remember, you need to understand how to use it thoroughly so that good measurements are properly made.

Choose from an expansive selection of state-of-the-art scientific technologies including the linear position sensor, data acquisition, load cell, mass flow sensor, and accelerometer. These specialized tools are very popular among the research and development industries.

Categories: Automotive
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